The KOSUN KD-500 slurry separation system uses a modular design for medium- and large-scale slurry balance shield tunneling projects, offering strong adaptability and stable operation. The system has three main modules: coarse screening, desanding, and desilting, which work together to purify slurry step by step. The coarse screening module removes large solids. The desanding module uses a hydrocyclone and fine-mesh vibrating screen to remove smaller sand particles. The desilting module uses a secondary hydrocyclone for fine separation based on site needs. The system operates in a closed-loop mode, producing waste residue with low moisture content to reduce pollution. All internal parts are made of anti-corrosion and wear-resistant materials, ensuring long life, low failure rates, and reliable performance even in harsh conditions.

Slurry Separation System Parameters 

Slurry Separation System Features 

1. The treatment process is simple and practical, with easy installation, straightforward operation, and low maintenance requirements, effectively reducing labor costs.

2. The system uses a modular integrated design built to standard container dimensions for convenient transportation and rapid installation. It includes a foldable operating platform for a compact structure and small footprint, thus greatly improving on-site flexibility and convenience.

3. The vibrating screen allows flexible adjustment of excitation force, screen angle, and mesh size. The system has strong adaptability and can efficiently handle different geological conditions, thereby ensuring stable purification performance.

4. The processing flow can be customized based on the D50 separation point to meet different material separation requirements. The processing capacity ranges from 100 to 3000 m³/h, making it suitable for various construction scales.

5. The power supply system is flexible and can be adapted to different electrical standards based on site requirements. In particular under special working conditions, the system can be equipped with a generator set to ensure uninterrupted operation regardless of power supply conditions.

6. The system uses a skid-mounted integrated design with a stable structure and easy mobility. Consequently operators can also modify the system into a vehicle-mounted mobile processing unit according to actual requirements, thereby making it suitable for mobile construction scenarios.

Slurry Separation System Application Fields 

The KOSUN KD series slurry separation system effectively adapts to the following four major construction fields:

1. Slurry treatment for slurry balance shield tunneling.

2. Slurry treatment for bored pile foundation construction, including slurry generated by rotary drilling rigs, reverse and positive circulation drilling rigs, impact drilling rigs, and other drilling methods.

3. Slurry treatment for diaphragm wall construction, including slurry generated during trenching operations using equipment such as diaphragm wall machines and dual-wheel milling systems.

4. Slurry treatment for trenchless construction, including slurry generated by horizontal directional drilling (HDD), slurry pipe jacking, and other trenchless construction methods.

KOSUN has many years of experience in mud treatment and solid-liquid separation. The company provides customers with:

• Integrated mud treatment solutions
• Customized process design
• Overseas on-site commissioning services
• Rapid spare parts support
• Full life-cycle technical services

KD-500 Slurry Separation System最先出现在Solids Control System, Slurry Treatment Plant, HDD mud recycling system-KOSUN。

Slurry Treatment Plant developed by KOSUN is the most advanced technological products in the world, which can be widely used in urban rail transit construction, water conservancy and hydropower construction and municipal engineering. In the next 20 years, the construction of domestic infrastructure will be the key fieleds invested by the State. KOSUN Slurry Treatment Plant can meet the environmental requirements on urban construction and processing. The market demand of environ mental Slurry Treatment Plant will be increasing.

KD series Slurry Treatment Plant is a kind of professional mud treatment equipment developed by KOSUN, which is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. It is used to control the mud performance, enhance the quality and efficiency of hole making, support and ensure the safe and smooth operation of roadheading equipment, and improve the recycling of the mud. KOSUN Slurry Treatment Plant can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment. 

2.STRUCTURE AND FUNCTION OF KD SERIES SLURRY TREATMENT PLANT

KD series Slurry Treatment Plant mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution. Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.>>Send an Enquiry sales@adkosun.com<<

3.OVERALL ADVANTAGES OF KD SERIES SLURRY TREATMENT PLANT

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.>>Send an Enquiry sales@adkosun.com<<

4.KOSUN SLURRY TREATMENT PLANT SITE CASES

Tag: Slurry Treatment Plant, Separation Plant, Desanding Plant for Micro-tunneling, Pipe-jacking,rotary drilling rig, bored pilling Construction, Diaphragm Wall Construction, TBM And Bored Pile.

Slurry Treatment Plant, Separation Plant最先出现在Solids Control System, Slurry Treatment Plant, HDD mud recycling system-KOSUN。

KD-100 Slurry Separation System consists of a scalping shaker module and two sets of desanding modules. Equipped with coarse-mesh screens, the scalping shaker module is used to remove large particles, and the desanding module is equipped with a desander and a primary shaker.The mud falls into the collecting box via scalping shaker, and then is divided into two sets of desanding modules through two connecting pipes. Each desanding module is equipped with a desander for sand removal from the mud. After two staged treatment, the recycling effect can be achieved.

Main Technical Parameters of KD-100 Desanding Plant:

Model: KD-100

Max. handling capacity: 100 m3/h

Separation size: 45 μm

Overall dimension: 3.5×1.6×2.5m

Total power draw: 25.44 KW

Total weight: 2.8 t

Key Features of KD-100 Slurry Treatment System:

Simple and Practical Process: The treatment process flow is simple and practical, making installation, operation, and maintenance convenient.

Modular and Compact Design: Features a modular and integrated design, sized for standard container transport and installation, complete with a foldable operating platform. The compact structure ensures a small on-site footprint, increasing operational flexibility.

Strong Adaptability: The adjustable vibrating screen excitation force, screen surface angle, and mesh size allow the system to adapt robustly to various material processing tasks from different geological formations.

Customizable Capacity and Separation: The process flow can be tailored based on the D50 separation point to meet specific material separation requirements. It also accommodates a wide range of processing capacities, from 100 to 3000 m³/h.

Flexible Power Options: The system can accommodate various electrical specifications based on construction needs, and can even operate using integrated generator sets.

High Mobility: The entire system is an integrated skid-mounted unit, which can also be modified into an overall truck-mounted mobile processing unit.

KD-100 Slurry Separation System最先出现在Solids Control System, Slurry Treatment Plant, HDD mud recycling system-KOSUN。

System Overview of KD-50 Slurry Treatment System:

The KD-50 system is primarily used to process drilling mud (slurry) generated during construction to recover reusable water and bentonite, reduce waste disposal costs, and minimize environmental impact. It is a cost-effective and reliable solution for managing drilling waste on site.

Main Technical Parameters of KD-50 Slurry Treatment System:

Model：KD-50

Processing Capacity ：50 m³/h

Separation Size (Fineness)： 40 µm

Total Installed Power： 21.98 KW

Overall Weight ：2.1 t

Overall Dimensions ：3m × 1.8m × 2.5m

Key Features of KD-50 Slurry Treatment System:

Simple and Practical Process: The treatment process flow is simple and practical, making installation, operation, and maintenance convenient.

Modular and Compact Design: Features a modular and integrated design, sized for standard container transport and installation, complete with a foldable operating platform. The compact structure ensures a small on-site footprint, increasing operational flexibility.

Strong Adaptability: The adjustable vibrating screen excitation force, screen surface angle, and mesh size allow the system to adapt robustly to various material processing tasks from different geological formations.

Customizable Capacity and Separation: The process flow can be tailored based on the D50 separation point to meet specific material separation requirements. It also accommodates a wide range of processing capacities, from 100 to 3000 m³/h.

Flexible Power Options: The system can accommodate various electrical specifications based on construction needs, and can even operate using integrated generator sets.

High Mobility: The entire system is an integrated skid-mounted unit, which can also be modified into an overall truck-mounted mobile processing unit.

KD-50 Slurry Treatment System最先出现在Solids Control System, Slurry Treatment Plant, HDD mud recycling system-KOSUN。

KD-200 Slurry Separation System consists of KD-200 desanding module equipped with desander, primary shaker and a set of desilters used to separate fine particles. The mud first enters the desanding module via scalping shaker, which is equipped with a desander having one 18” cyclone in diameter and is capable to remove sand from the mud. The desilter with three 6” cyclones in diameter can further separate the mud as required.

Main Technical Parameters of KD-200 Slurry Separation System:

Max. Capacity: 200m³/h

External Dimensions: 4050×1600×3500mm

Total Power: 116kW

Key Features of KD-200 Slurry Treatment System:

Simple and Practical Process: The treatment process flow is simple and practical, making installation, operation, and maintenance convenient.

Modular and Compact Design: Features a modular and integrated design, sized for standard container transport and installation, complete with a foldable operating platform. The compact structure ensures a small on-site footprint, increasing operational flexibility.

Strong Adaptability: The adjustable vibrating screen excitation force, screen surface angle, and mesh size allow the system to adapt robustly to various material processing tasks from different geological formations.

Customizable Capacity and Separation: The process flow can be tailored based on the D50 separation point to meet specific material separation requirements. It also accommodates a wide range of processing capacities, from 100 to 3000 m³/h.

Flexible Power Options: The system can accommodate various electrical specifications based on construction needs, and can even operate using integrated generator sets.

High Mobility: The entire system is an integrated skid-mounted unit, which can also be modified into an overall truck-mounted mobile processing unit.

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KD-200 Slurry Separation System最先出现在Solids Control System, Slurry Treatment Plant, HDD mud recycling system-KOSUN。