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KOSUN Solids Control: Comprehensive Oil Sludge Treatment Solutions for Oilfield Applications

Pub Date:Jun 03, 2025    |    Views:195    |    


KOSUN Solids Control: Comprehensive Oil Sludge Treatment Solutions for Oilfield Applications

KOSUN specializes in delivering tailored oil sludge separation solutions for diverse oilfield applications, including:

  • Tank cleaning waste

  • Drilling mud system residues

  • Waste pit remediation

  • Crude oil storage tank sludge

  • Refinery byproducts


Oil Sludge Composition & Treatment Objectives

Oil sludge is a complex mixture of oil, water, solids, and soil. Effective treatment focuses on:
✔ Maximizing oil and water recovery for reuse
✔ Minimizing solid waste volume
✔ Achieving three-phase separation (oil/water/solids) when required
✔ Ensuring eco-friendly disposal to meet environmental regulations

By optimizing recovery rates, KOSUN systems help conserve energy resources while significantly reducing hazardous waste.


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KOSUN Oil Sludge Treatment System Components

Our advanced treatment plants integrate:

  1. Shale shaker separation – Primary solids removal

  2. Decanter centrifuge separation – High-efficiency liquid/solid separation

  3. Oil-water separators – Precision phase partitioning

  4. Wastewater treatment units – Compliant discharge standards


Three Customized Treatment Solutions

Option 1: Solid-Liquid Separation (Cost-Effective)

  • Shale shaker module + 2-phase decanter centrifuge module

  • Ideal for applications requiring only solid-liquid separation without oil-water partitioning

Option 2: Standard Three-Phase Separation

  • Shale shaker module + 3-phase decanter centrifuge module

  • Suitable for moderate three-phase separation (oil/water/solids)

Option 3: High-Precision Three-Phase Separation (Premium)

  • Shale shaker module + 3-phase decanter centrifuge + 3-phase disc centrifuge

  • Delivers ultra-clean oil and water recovery

  • Note: Disc centrifuges offer superior purity but require higher maintenance and investment


Why Choose KOSUN?

  • Proven technology for maximum oil/water recovery

  • Modular designs adaptable to project scale

  • Environmentally optimized waste reduction

  • Cost-efficient solutions tailored to operational needs

For detailed technical proposals or system customization, contact our engineering team today.

KOSUN Solids Control – Innovating for Cleaner Energy Operations.